Refactor/esp idf modular ui #3

Merged
gronod merged 2 commits from refactor/esp-idf-modular-ui into develop 2026-09-16 12:15:58 +01:00
13 changed files with 1206 additions and 9 deletions
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@@ -13,7 +13,8 @@ Instructions for humans and coding agents working in this repository.
- Integration branch is **`develop`**. Feature and refactor work is done on a branch cut from `develop`, then opened as a PR **into `develop`**.
- Do not PR this work into `main`. `main` is not the day-to-day integration line.
- Active work branch for this refactor: `refactor/esp-idf-modular-ui` (rebase onto `develop` if the branch still points at `main`).
- Architecture intent: `docs/CURRENT_STATE.md`, `docs/TARGET_ARCHITECTURE.md`. Update those docs when the design changes; do not leave the tree contradicting them.
- Architecture intent: `docs/CURRENT_STATE.md`, `docs/TARGET_ARCHITECTURE.md`, `docs/CICD.md`.
- Implementation sessions: `docs/megaplans/REFACTOR-MEGAPLAN.md` then exactly one `docs/megaplans/refactor/Pxx-*.md`. Do not start the next phase in the same session.
- Do not commit secrets (Git tokens, Wi-Fi passwords, `sdkconfig` with provisioned keys).
## Layout
@@ -27,6 +28,7 @@ Instructions for humans and coding agents working in this repository.
| `components/hal_*` | Hardware adapters |
| `components/board_*` | Pin maps and board bring-up |
| `docs/` | Design notes |
| `.gitea/workflows/` | Gitea Actions (tests + firmware builds) |
New behaviour goes into `components/`, not into larger `menu.cpp` files.
@@ -85,5 +87,7 @@ New behaviour goes into `components/`, not into larger `menu.cpp` files.
## Tests
- Prefer host-side tests for `app_process` lookup and the machine state machine with a stub motor.
- Prefer host-side tests for `app_process` lookup and the machine state machine with a stub motor (`tests/host`, CMake + CTest).
- On-target smoke: select process, start a short Custom step, Esc mid-step, confirm EN high and Resume works.
- CI is Gitea Actions: host tests must pass before either firmware image is built. See `docs/CICD.md`.
- After `tests/host` exists, run it before push. After the IDF skeleton exists, a local `idf.py` build for the board you touched is expected.
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# CI/CD — Gitea Actions
Status: planned on `refactor/esp-idf-modular-ui`. Implementation follows the IDF skeleton
(migration step 2 in `docs/TARGET_ARCHITECTURE.md`). Workflows live in **`.gitea/workflows/`**
(Gitea Actions, GitHub-compatible YAML). PRs target **`develop`**.
## Purpose
Every change that lands on `develop` must:
1. Run **host unit tests** for recipe tables and the machine state machine (no hardware).
2. **Build two firmware images**: `board_wroom` (ESP32 classic) and `board_jc4827w543` (ESP32-S3).
3. Publish flashable artifacts (app binary, bootloader, partition table, merged image, size report).
Legacy PlatformIO (`platformio.ini`) is not a CI target.
## Runner requirements
Gitea `act_runner` must be registered against `git.i3omb.com` with labels that match `runs-on`.
| Workflow `runs-on` | Typical runner label | Notes |
| --- | --- | --- |
| `ubuntu-latest` | `ubuntu-latest:docker://gitea/runner-images:ubuntu-latest` | Host tests, checkout, artifact upload |
| (job `container`) | Docker socket available on the runner | Firmware jobs use `espressif/idf:<tag>` as the job container |
Firmware builds need:
- Docker on the runner (job-level `container:`)
- Enough disk for the IDF image (~several GB) and two `build/` trees
- Outbound pull of `docker.io/espressif/idf` (or a mirror on the Gitea registry)
If the instance cannot pull Docker Hub, mirror `espressif/idf:v5.4` into the Gitea container registry and point `container.image` at that.
Do not depend on `espressif/esp-idf-ci-action` or other GitHub-hosted actions for the compile step. Those often assume GitHub path layout. Drive `idf.py` inside `espressif/idf` instead. `actions/checkout` and `actions/upload-artifact` (or Gitea’s equivalents) are fine.
## Triggers
| Event | What runs |
| --- | --- |
| `pull_request` into `develop` | tests + both firmware builds (required check) |
| `push` to `develop` | tests + both firmware builds; keep artifacts |
| `push` to `refactor/**` and `feature/**` | same, so the branch is green before the PR |
| `push` tags `v*` | tests + builds + attach binaries to the Gitea release |
| `workflow_dispatch` | manual rebuild |
`main` is not a CI integration branch for this refactor.
## Jobs
```
test (host) ──► firmware [wroom / jc4827w543] ──► (tag only) release
```
Firmware must `needs: test`. A failing recipe or state-machine test must not produce a binary.
### 1. `test` — host unit tests
Runs on `ubuntu-latest` **without** the IDF container so the gate is fast.
- Toolchain: CMake + GCC (C11), CTest.
- Tree: `tests/host/` linking `components/app_process` and `components/app_machine` against **stub HAL** (`tests/host/stubs/`: motor, temp, audio, display no-ops; queues replaced with a tiny fake or a vendored FreeRTOS POSIX port if the machine task is exercised).
- Framework: Unity (can be vendored) or plain `assert` + CTest. Prefer Unity so on-target tests later share the same style.
- Must cover:
- `find` / lookup of all six process names
- frozen default times, temps, CW/CCW for every step (values from `docs/CURRENT_STATE.md`)
- session ±5 s overlay does not mutate the const table
- state machine: Idle → Select → Arm → Start → Stop (EN disabled) → Resume → Complete → Return
- `Stop` is accepted in `StepRunning` and during a complete-alarm
- Recipe-value tests fail the build if defaults change without an explicit doc update.
Command sketch:
```bash
cmake -S tests/host -B build/host
cmake --build build/host
ctest --test-dir build/host --output-on-failure
```
Until `tests/host` exists, the workflow file is not merged as a required check — or the job is `if`’d on path existence. Do not ship a red pipeline on docs-only commits after the workflow is enabled; use:
```yaml
- name: Host tests
if: hashFiles('tests/host/CMakeLists.txt') != ''
```
### 2. `firmware` — matrix build
Job container: `espressif/idf:v5.4` (pin the tag; bump in one place when IDF is upgraded).
Matrix:
| Name | `IDF_TARGET` | Board cmake/sdkconfig |
| --- | --- | --- |
| `wroom` | `esp32` | `-DAUTOFILM_BOARD=wroom` + `sdkconfig.defaults` + `sdkconfig.wroom` |
| `jc4827w543` | `esp32s3` | `-DAUTOFILM_BOARD=jc4827w543` + `sdkconfig.defaults` + `sdkconfig.s3` |
Steps:
1. Checkout (full history not required).
2. `source /opt/esp/idf/export.sh` (already true in the official image entrypoint; use `idf.py` directly).
3. `idf.py set-target ${IDF_TARGET}` then
`idf.py @sdkconfig.defaults @sdkconfig.<board> -DAUTOFILM_BOARD=<board> build`
4. `idf.py size` (fail the job only if the binary will not fit flash; log the report either way).
5. Merge a single flash image:
`esptool.py --chip ${IDF_TARGET} merge_bin -o autofilm-${board}-${GIT_SHA}.bin @build/flash_args`
6. Upload artifacts (see below).
S3 build must enable octal PSRAM in `sdkconfig.s3`. WROOM must not.
Arduino-as-component is pulled by the IDF CMake on the WROOM image first; the S3 image may share it until debt burn-down. Cache `managed_components/` by lock hash when a `idf_component.yml` exists.
### 3. `release` (tags only)
`needs: [test, firmware]`. Download both artifact sets and attach to the Gitea release for tag `v*`:
- `autofilm-wroom-<version>.bin` (merged)
- `autofilm-jc4827w543-<version>.bin` (merged)
- raw `app.bin` / `bootloader.bin` / `partition-table.bin` per board
- `sdkconfig` snapshot per board
- `size.txt` per board
Version string is the git tag. CI also stamps `version` in firmware via `-DAUTOFILM_GIT_DESC=$(git describe --always --dirty)`.
## Artifacts
| File | Why |
| --- | --- |
| `autofilm-<board>-<sha>.bin` | Merged image for `esptool write_flash 0x0` |
| `build/autofilm.bin` (app) | OTA / partial flash |
| `build/bootloader/bootloader.bin` | First-time flash |
| `build/partition_table/partition-table.bin` | First-time flash |
| `build/flasher_args.json` | Exact offsets |
| `size.txt` / `size.json` | Flash/RAM budget |
| `sdkconfig` | Repro the build flags |
Retention: 14 days on branch builds, keep release attachments. Artifact names must include board + short SHA so WROOM and S3 cannot overwrite each other.
## Example workflow (target shape)
Path: `.gitea/workflows/ci.yml`
```yaml
name: ci
on:
pull_request:
branches: [develop]
push:
branches: [develop, "refactor/**", "feature/**"]
tags: ["v*"]
workflow_dispatch:
jobs:
test:
runs-on: ubuntu-latest
steps:
- uses: actions/checkout@v4
- name: Host unit tests
if: hashFiles('tests/host/CMakeLists.txt') != ''
run: |
cmake -S tests/host -B build/host
cmake --build build/host
ctest --test-dir build/host --output-on-failure
firmware:
needs: test
runs-on: ubuntu-latest
container:
image: docker.io/espressif/idf:v5.4
strategy:
fail-fast: false
matrix:
include:
- board: wroom
target: esp32
sdkconfig: sdkconfig.wroom
- board: jc4827w543
target: esp32s3
sdkconfig: sdkconfig.s3
steps:
- uses: actions/checkout@v4
- name: Build
if: hashFiles('CMakeLists.txt') != ''
run: |
git config --global --add safe.directory '*'
idf.py -B build/${{ matrix.board }} set-target ${{ matrix.target }}
idf.py -B build/${{ matrix.board }} \
-D SDKCONFIG_DEFAULTS="sdkconfig.defaults;${{ matrix.sdkconfig }}" \
-D AUTOFILM_BOARD=${{ matrix.board }} \
build
idf.py -B build/${{ matrix.board }} size | tee size-${{ matrix.board }}.txt
python $IDF_PATH/components/esptool_py/esptool/esptool.py \
--chip ${{ matrix.target }} merge_bin \
-o autofilm-${{ matrix.board }}-${{ gitea.sha }}.bin \
@build/${{ matrix.board }}/flash_args
- uses: actions/upload-artifact@v3
if: hashFiles('CMakeLists.txt') != ''
with:
name: firmware-${{ matrix.board }}
path: |
autofilm-${{ matrix.board }}-*.bin
build/${{ matrix.board }}/*.bin
build/${{ matrix.board }}/bootloader/bootloader.bin
build/${{ matrix.board }}/partition_table/partition-table.bin
build/${{ matrix.board }}/flasher_args.json
build/${{ matrix.board }}/sdkconfig
size-${{ matrix.board }}.txt
```
Context substitutions: Gitea accepts both `github.*` and `gitea.*` in many versions; prefer `gitea.sha` / `gitea.ref` and fall back if the runner is older.
`hashFiles` guards keep docs-only stages of this branch from going red before the IDF tree exists.
## Required status on PRs
Once the IDF skeleton compiles, mark on the `develop` branch protection (Gitea repo settings):
- `test`
- `firmware (wroom)`
- `firmware (jc4827w543)`
No merge to `develop` with a red firmware matrix.
## Caching (optional, second pass)
- Cache `~/.cache/pip` and IDF tools if not using the pre-baked `espressif/idf` image.
- Cache `managed_components/` keyed on `idf_component.yml` + `idf.lock`.
- Do not cache `build/` across boards or targets.
## Secrets
CI must not need device tokens or Wi-Fi credentials. Firmware builds are offline-configurable. If a later job publishes to a hardware farm, use Gitea secrets — never commit them.
## Local equivalent
```bash
cmake -S tests/host -B build/host && cmake --build build/host && ctest --test-dir build/host --output-on-failure
docker run --rm -v "$PWD":/project -w /project espressif/idf:v5.4 \
bash -lc 'idf.py -B build/wroom set-target esp32 && idf.py -B build/wroom -D AUTOFILM_BOARD=wroom build'
```
Agents must run the host tests before pushing once `tests/host` exists.
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@@ -41,6 +41,8 @@ idf.py -D AUTOFILM_BOARD=wroom @sdkconfig.defaults @sdkconfig.wroom
idf.py -D AUTOFILM_BOARD=jc4827w543 @sdkconfig.defaults @sdkconfig.s3
```
Automated by Gitea Actions — see `docs/CICD.md`. Both images are required checks on PRs into `develop`.
WROOM remains the machine that already exists. S3 firmware is the future operator panel; mechatronics may stay on the WROOM or move when the S3 I/O map is proven. The **same** `app_machine` binary interface is compiled for both.
Vendor references for the S3 panel (not copied into this repo): [lsdlsd88/JC4827W543](https://github.com/lsdlsd88/JC4827W543), [profi-max board notes](https://github.com/profi-max/JC4827W543_4.3inch_ESP32S3_board) — NV3041A + GT911, 480×272.
@@ -284,13 +286,16 @@ Session overlay: `int16_t time_delta_s[step]` in RAM (L/R ±5). Not persisted. N
## Migration plan
1. **Docs + conventions** (this branch, this commit).
2. **IDF skeleton** with Arduino component, two sdkconfigs, both boards compile a blink/splash.
3. **`ui_cmd` + machine state machine** with a fake motor (log + delay) and existing recipes copied 1:1.
4. **HAL wrap** of current AccelStepper / LCD / keypad / DS18B20 / beeper on WROOM. Feature-complete vs today **plus Stop/Resume**.
5. **Delete blocking menus** (`startingMenu` / `getEntEscInput` busy loops).
6. **S3 display+touch adapter** showing the same screens; STOP hit-test wired to `Stop`.
7. **Burn-down:** RMT stepper, IDF I²C LCD or drop 2004, IDF OneWire or RMT 1-Wire, IDF LEDC tones; remove Arduino component from the S3 image first.
Executable session phases: `docs/megaplans/REFACTOR-MEGAPLAN.md`.
1. **Docs + conventions** (P00, this branch).
2. **IDF skeleton** (P01) Arduino-free, two sdkconfigs.
3. **`ui_cmd` + `app_process` + golden tests** (P02).
4. **`app_machine` + stub HAL** (P03). Host tests become the gate.
5. **Gitea Actions** (P04) `.gitea/workflows/ci.yml`.
6. **WROOM motion HAL** (P05) then **UI cutover** (P06) including Stop/Resume.
7. **S3 display+touch** (P07).
8. **Arduino debt burn-down** (P08).
## Acceptance checks for the first behavioural cut (WROOM)
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# REFACTOR MEGAPLAN — AutoFilm-ESP32 IDF modular UI
Audience: coding agent. One phase = one session. Do not start the next phase in the same session.
## Protocol (every session)
1. `git checkout refactor/esp-idf-modular-ui && git pull --ff-only`
2. Read only: `AGENTS.md`, this file (status table), **the assigned phase file**. Open `docs/TARGET_ARCHITECTURE.md` / `docs/CURRENT_STATE.md` / `docs/CICD.md` only if the phase `READ:` list says so.
3. Execute `IN` only. Honour `OUT` and `FORBIDDEN`.
4. Run `VERIFY` exactly. Do not push if any verify item fails.
5. Commits: messages listed in the phase. Imperative. No secret tokens.
6. Push `origin refactor/esp-idf-modular-ui`. PR target is `develop`, not `main`.
7. Set phase `STATUS:` to `DONE` in the phase file **and** this table. One-line `Notes` if you diverged (API name only — do not silently change behaviour).
If blocked: stop, commit nothing broken, write `BLOCKED:` at top of the phase file with the exact error.
## Frozen constraints (never reinterpret)
- Recipe **values** (times s, CW, CCW, temp min/pref/max) for C41 E6 ECN-2 B&W Custom B&WREV = `src/devSequence.cpp` / `docs/CURRENT_STATE.md`. Changing values requires explicit user order + doc update same commit.
- Stop while running: Esc `'X'` (keypad r4c4) and later touch STOP. Immediate motor **EN HIGH** (disabled). Then Resume or ReturnToStepSelect. Short beep Stop and Resume.
- UI never blocks on motor, OneWire, or `tone()`.
- No Arduino types in `ui_cmd`, `app_process`, `app_machine` public headers.
- Watchdog stays **on**. No `vTaskDelete` of long-lived workers. No `vTaskDelete` of motor task.
- Session time edits ±5 s RAM only. No NVS profiles. No Custom editor. No pumps/valves/heaters (command IDs reserved only).
- `auto_advance` default **false** (after StepComplete wait for Start). Do not restore silent auto-chain unless a later phase says so.
## Branch
`refactor/esp-idf-modular-ui` → PR → `develop`. Rebase onto `develop` if requested; do not retarget `main`.
## Status
| ID | File | Session goal | STATUS |
| --- | --- | --- | --- |
| P00 | `refactor/P00-docs-lock.md` | Architecture docs already on branch | DONE |
| P01 | `refactor/P01-idf-skeleton.md` | Dual-board IDF project compiles | TODO |
| P02 | `refactor/P02-ui-cmd-process.md` | `ui_cmd` + `app_process` + golden tests | TODO |
| P03 | `refactor/P03-machine-host.md` | `app_machine` + stub HAL + SM tests | TODO |
| P04 | `refactor/P04-gitea-ci.md` | `.gitea/workflows/ci.yml` live | TODO |
| P05 | `refactor/P05-hal-wroom-motion.md` | WROOM motor/temp/audio HAL | TODO |
| P06 | `refactor/P06-ui-wroom-cutover.md` | 2004 UI + keypad + Stop/Resume cutover | TODO |
| P07 | `refactor/P07-board-s3-ui.md` | JC4827W543 display+GT911+STOP | TODO |
| P08 | `refactor/P08-idf-debt.md` | Replace Arduino drivers (RMT etc.) | TODO |
## Dependency
```
P00 → P01 → P02 → P03 → P04
↘ P05 → P06 → P07 → P08
P04 may start after P01 (hashFiles guards) but must not be required-on-develop until P03 VERIFY is green.
P05 requires P03 APIs. P06 requires P05. P07 requires P06 screen contract. P08 requires P06 behaviour-identical.
```
## Tree (end state; create only what the current phase lists)
```
main/ IDF entry, spawn tasks
components/ui_cmd/ cmds/events C structs
components/app_process/ const recipes + session overlay
components/app_machine/ state machine
components/app_ui/ screens → commands
components/hal_{motor,temp,input,display,audio}/
components/board_{wroom,jc4827w543}/
tests/host/ CMake+CTest, stub HAL
.gitea/workflows/ci.yml
sdkconfig.defaults sdkconfig.wroom sdkconfig.s3
src/ include/ legacy; shrink after P06
```
## IDF pin
`espressif/idf:v5.4`. Bump only in P04/CICD together.
## Do not
- Expand scope (LVGL, NVS profiles, pumps, heater, PlatformIO CI).
- Disable TWDT.
- Add Arduino libraries beyond AccelStepper, Keypad, LiquidCrystal_I2C, OneWire, DallasTemperature (P05–P07 only).
- Commit `sdkconfig` (generated), `build/`, tokens.
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# P00 — Docs lock
STATUS: DONE
SESSION: already executed (commits 9558e58, d6a3399, d8fed43)
DEPENDS: none
## Result
Present on `refactor/esp-idf-modular-ui`:
- `AGENTS.md`
- `docs/CURRENT_STATE.md`
- `docs/TARGET_ARCHITECTURE.md`
- `docs/CICD.md`
Do not rewrite those unless a later phase `Notes` a real API drift. Executing agents start at **P01**.
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# P01 — IDF dual-board skeleton
STATUS: TODO
DEPENDS: P00
READ: `AGENTS.md`, `docs/megaplans/REFACTOR-MEGAPLAN.md`, this file
OUT: recipes, UI, motor, Arduino-as-component, Gitea workflow, touching `src/` behaviour
FORBIDDEN: `esp_task_wdt_deinit`, Arduino `#include`, new libraries, changing recipe files
## IN
Create a compileable ESP-IDF v5.4 app for two boards. App: init GPIO motor-EN as disabled (HIGH), log board name, idle loop `vTaskDelay`, TWDT on. No LCD yet.
## FILES (create)
```
CMakeLists.txt
main/CMakeLists.txt
main/idf_component.yml # empty dependencies: {} (no Arduino yet)
main/main.c
components/board_wroom/CMakeLists.txt
components/board_wroom/include/board.h
components/board_wroom/board.c
components/board_jc4827w543/CMakeLists.txt
components/board_jc4827w543/include/board.h
components/board_jc4827w543/board.c
sdkconfig.defaults
sdkconfig.wroom
sdkconfig.s3
```
Edit `.gitignore` append:
```
build/
sdkconfig
sdkconfig.old
managed_components/
dependencies.lock
```
Do not delete `platformio.ini` / `src/` / `include/`.
## Board CMake
Exactly one board component is compiled.
`main/CMakeLists.txt`:
```
if(NOT DEFINED AUTOFILM_BOARD)
set(AUTOFILM_BOARD wroom CACHE STRING "wroom|jc4827w543")
endif()
if(AUTOFILM_BOARD STREQUAL "wroom")
set(BOARD_COMP board_wroom)
elseif(AUTOFILM_BOARD STREQUAL "jc4827w543")
set(BOARD_COMP board_jc4827w543)
else()
message(FATAL_ERROR "AUTOFILM_BOARD=${AUTOFILM_BOARD}")
endif()
idf_component_register(SRCS "main.c" INCLUDE_DIRS "." REQUIRES ${BOARD_COMP} driver)
```
Both `board.h` **identical API**:
```c
#pragma once
#include "driver/gpio.h"
const char *board_name(void);
gpio_num_t board_pin_motor_en(void); /* WROOM: 27. S3: GPIO_NUM_NC until P07 maps real spare IO */
int board_motor_en_disable_level(void); /* 1 = HIGH means disabled */
```
`board_wroom`: `name="wroom"`, EN=27, disable_level=1.
`board_jc4827w543`: `name="jc4827w543"`, EN=`GPIO_NUM_NC`, disable_level=1. If EN is NC, `main.c` skips gpio config.
## main.c contract
- `ESP_LOGI("app", "board=%s", board_name());`
- if EN valid: `gpio_set_direction`, `gpio_set_level(pin, disable_level)` **before** any other actuator
- do **not** call `disableWatchdogTimers` or `esp_task_wdt_deinit`
- loop: `vTaskDelay(pdMS_TO_TICKS(1000))`
## sdkconfig (minimal)
`sdkconfig.defaults`:
```
CONFIG_ESP_TASK_WDT_EN=y
CONFIG_ESP_TASK_WDT_TIMEOUT_S=10
CONFIG_ESP_TASK_WDT_CHECK_IDLE_TASK_CPU0=y
```
`sdkconfig.wroom`:
```
CONFIG_IDF_TARGET="esp32"
```
`sdkconfig.s3`:
```
CONFIG_IDF_TARGET="esp32s3"
CONFIG_SPIRAM=y
CONFIG_SPIRAM_MODE_OCT=y
CONFIG_SPIRAM_SPEED_80M=y
```
If a Kconfig name fails on v5.4, fix to the v5.4 equivalent; do not drop PSRAM on S3.
## VERIFY
Need `IDF_PATH` or docker `espressif/idf:v5.4`.
```
idf.py -B /tmp/af-wroom -D SDKCONFIG_DEFAULTS="sdkconfig.defaults;sdkconfig.wroom" -D AUTOFILM_BOARD=wroom set-target esp32 build
idf.py -B /tmp/af-s3 -D SDKCONFIG_DEFAULTS="sdkconfig.defaults;sdkconfig.s3" -D AUTOFILM_BOARD=jc4827w543 set-target esp32s3 build
```
Pass = both exit 0. If no IDF in environment: document `BLOCKED: no IDF` and still land the files; do not fake binaries.
## COMMITS
1. `Add ESP-IDF skeleton for wroom and jc4827w543 boards`
2. (if needed) `Ignore IDF build products`
## DoD
- [ ] Both CMake board comps export the same `board.h` API
- [ ] Motor EN disabled at boot on wroom
- [ ] TWDT not disabled
- [ ] Legacy Arduino tree untouched
- [ ] STATUS→DONE
@@ -0,0 +1,197 @@
# P02 — ui_cmd + app_process + golden tests
STATUS: TODO
DEPENDS: P01
READ: this file, `src/devSequence.cpp` (values only), `docs/megaplans/REFACTOR-MEGAPLAN.md`
OUT: FreeRTOS tasks, HAL, display, Arduino, CI yaml, machine states
FORBIDDEN: mutate recipe numbers; `String`; Arduino headers in new public `.h`
## IN
C components + host tests that lock recipe bytes. No firmware behaviour change yet (`main.c` may log process count).
## FILES
```
components/ui_cmd/CMakeLists.txt
components/ui_cmd/include/ui_cmd.h
components/app_process/CMakeLists.txt
components/app_process/include/app_process.h
components/app_process/app_process.c
tests/host/CMakeLists.txt
tests/host/test_process.c
tests/host/main.c # if Unity/CTest needs a runner; else add_executable per test
```
Host CMake **must not** require `IDF_PATH`. Link `app_process` sources directly. Provide `esp_err_t` typedef if needed:
```c
typedef int esp_err_t;
#define ESP_OK 0
#define ESP_ERR_NOT_FOUND 0x105
#define ESP_ERR_INVALID_ARG 0x102
```
in `tests/host/esp_host_compat.h` and include it only in host builds.
## ui_cmd.h (lock)
Packed, no pointers in the union payload except none — use ids.
```c
#pragma once
#include <stdint.h>
#include <stdbool.h>
#define UI_CMD_QUEUE_LEN 8
#define UI_EVT_QUEUE_LEN 16
typedef enum {
CMD_SELECT_PROCESS = 1,
CMD_BROWSE_STEP = 2,
CMD_ADJUST_STEP_TIME = 3,
CMD_ARM_STEP = 4,
CMD_START_STEP = 5,
CMD_STOP = 6,
CMD_RESUME = 7,
CMD_RETURN_TO_STEP_SELECT = 8,
CMD_CANCEL_ARMED = 9,
CMD_PUMP_SET = 100,
CMD_VALVE_SET = 101,
CMD_RESERVOIR_SELECT = 102,
CMD_DRAIN_START = 103,
CMD_DRAIN_STOP = 104,
CMD_HEATER_SETPOINT = 105
} ui_cmd_id_t;
typedef enum {
EVT_PROCESS_SELECTED = 1,
EVT_STEP_VIEW = 2,
EVT_STEP_ARMED = 3,
EVT_STEP_STARTED = 4,
EVT_STEP_PROGRESS = 5,
EVT_STEP_COMPLETE = 6,
EVT_STEP_STOPPED = 7,
EVT_STEP_RESUMED = 8,
EVT_PROCESS_IDLE = 9,
EVT_TEMP_UPDATED = 10,
EVT_FAULT = 11
} ui_evt_id_t;
typedef enum { MOTION_IDLE = 0, MOTION_CW = 1, MOTION_CCW = 2 } motion_t;
typedef struct {
ui_cmd_id_t id;
uint8_t process_id;
int8_t step_delta; /* BrowseStep */
int8_t time_delta_s; /* AdjustStepTime, typically ±5 */
uint8_t step_index; /* Arm/Start */
} ui_cmd_t;
typedef struct {
ui_evt_id_t id;
uint8_t process_id;
uint8_t step_index;
uint8_t step_count;
uint16_t time_s;
uint32_t remaining_ms;
float temp_c; /* NAN if disconnected */
bool temp_ok;
float temp_min_c, temp_pref_c, temp_max_c;
float cw_revs, ccw_revs;
motion_t motion;
int16_t fault_code;
} ui_evt_t;
```
P03+ fill unused fields with 0 / NAN. Do not add `char name[n]` to the event if it forces copies; UI looks up names via `app_process` by id+index.
## app_process.h (lock)
```c
#pragma once
#include <stdint.h>
#include "esp_err.h" /* or host compat */
#define PROCESS_COUNT 6
#define PROCESS_MAX_STEPS 20
enum {
PROC_C41 = 0,
PROC_E6 = 1,
PROC_ECN2 = 2,
PROC_BW = 3,
PROC_CUSTOM = 4,
PROC_BWREV = 5
};
typedef struct {
const char *name;
uint16_t time_s;
float cw_revs, ccw_revs;
float temp_min_c, temp_pref_c, temp_max_c;
} process_step_t;
typedef struct {
const char *name;
uint8_t step_count;
const process_step_t *steps;
} process_def_t;
void app_process_init(void); /* zero session deltas */
const process_def_t *app_process_get(uint8_t id);
const process_def_t *app_process_find_name(const char *name);
uint16_t app_process_time_s(uint8_t id, uint8_t step); /* default + session delta, min 0 */
esp_err_t app_process_adjust_time(uint8_t id, uint8_t step, int8_t delta_s);
void app_process_reset_session(uint8_t id);
```
Session overlay: `static int16_t time_delta_s[PROCESS_COUNT][PROCESS_MAX_STEPS]`. `adjust_time` adds delta; does **not** write `process_step_t.time_s`. Clamp resulting time to `[0, 36000]`.
## Golden table (assert exact)
Copy from `src/devSequence.cpp`. Names `strcmp`. Floats: compare with `fabsf(a-b)<1e-4` except integers as exact.
**C41** `name="C41"` count=7
| i | name | t | cw | ccw | min | pref | max |
|---|---|---:|---:|---:|---:|---:|---:|
| 0 | Prewarm | 180 | 1 | 1 | 37.8 | 38 | 38.2 |
| 1 | Developer | 195 | 5.5 | 5 | 37.8 | 38 | 38.2 |
| 2 | Bleach | 45 | 5.5 | 5 | 32 | 38 | 38.2 |
| 3 | Fix | 180 | 5.5 | 5 | 32 | 38 | 38.2 |
| 4 | Rinse 1 | 60 | 3.5 | 3 | 32 | 38 | 38.2 |
| 5 | Rinse 2 | 60 | 3.5 | 3 | 32 | 38 | 38.2 |
| 6 | Fin Rinse | 30 | 1 | 1 | 32 | 38 | 38.2 |
**E6** `name="E6"` 12: times `{180,360,120,120,360,120,360,240,120,120,120,30}` names `Preheat,FirstDev,Wash 1,Reversal,ColorDev,PreBleach,Bleach,Fixer,Wash 2,Wash 3,Wash 4,Fin Rinse` cw `{1,5.5,3.5,5,5.5,5.5,5.5,5.5,3.5,3.5,3.5,3.5}` ccw `{1,5,3,5.5,5,5.5,5.5,5.5,3,3,3,3}` min `{37.5,37.7,33.0,37.7,37.0,37,37.5,37.5,33.0,33.0,33.0,19.0}` pref `{38,38,38,38,38,38,38,38,38,38,38,20}` max `{38.5,38.3,38.0,38.3,39.0,38,38.5,38.5,38.5,38.5,38.5,21.0}`
**ECN-2** `name="ECN-2"` 9: t `{180,0,210,60,180,150,120,300,120}` names `Prebath,RemJet,Developer,Stop Bath,Wash,Bleach,Fixer,Wash 2,Fin Rinse` cw `{1,0,5.5,3.5,3.5,5.5,5.5,3.5,1}` ccw `{1,0,5,3,3,5,5,3,1}` min `{27,0,40.8,27,27,27,27,27,27}` pref `{38,0,41,38,38,38,38,38,38}` max `{38,0,41.2,38,38,38,38,38,38}`
**B&W** `name="B&W"` 7: t `{510,30,300,60,90,120,30}` names `Developer,Stop,Fix,Rinse 1,Rinse 2,Rinse 3,Fin Rinse` cw `{5.5,3.5,3.5,3.5,3.5,3.5,1}` ccw `{5,3,3,3,3,3,1}` min 19 pref 20 max 21 all.
**Custom** `name="Custom"` 4: t 10, names `Developer,Stop,Fix,Rinse` cw `{5.5,3.5,3.5,3.5}` ccw `{5,3,3,3}` min 19 pref 20 max 21.
**B&WREV** `name="B&WREV"` 12: t `{720,300,300,60,120,60,120,360,60,300,60,60}` names `FirstDev,Wash 1,Bleach,Wash 2,Clearing,Wash 3,Reversal,SecondDev,Wash 4,Fix,Wash 5,Fin Rinse` cw `{5.5,3.5,5.5,3.5,5.5,3.5,5.5,5.5,3.5,5.5,3.5,3.5}` ccw `{5,3,5,3,5,3,5,5,3,5,3,3}` min `{19.5,15.5,19.5,15.5,19.5,15.5,19.5,19.5,15.5,19.5,15.5,15.5}` pref 20 all max `{20.5,22.5,22.5,22.5,22.5,22.5,22.5,22.5,22.5,22.5,22.5,22.5}`
Tests also: `find_name("nope")==NULL`; `adjust_time(C41,1,+5)` → 200, const table still 195; `reset_session` restores 195.
## VERIFY
```
cmake -S tests/host -B build/host && cmake --build build/host && ctest --test-dir build/host --output-on-failure
```
All golden tests pass.
## COMMITS
1. `Add ui_cmd and app_process with frozen recipe tables`
2. `Add host tests for process lookup and session time overlay`
## DoD
- [ ] Headers Arduino-free
- [ ] Every cell in golden table asserted
- [ ] Overlay does not mutate const steps
- [ ] STATUS→DONE
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# P03 — app_machine + stub HAL + state tests
STATUS: TODO
DEPENDS: P02
READ: this file, `docs/megaplans/REFACTOR-MEGAPLAN.md`, `components/ui_cmd/include/ui_cmd.h`
OUT: real GPIO, Arduino, LCD, Gitea yaml, deleting `src/menu.cpp`
FORBIDDEN: `vTaskDelete`; blocking `delay` in machine logic; auto_advance default true
## IN
Synchronous state machine callable from host tests **without FreeRTOS**. On-target, P06 wraps it in `machine_task`. Same `.c` file compiled twice.
## FILES
```
components/app_machine/CMakeLists.txt
components/app_machine/include/app_machine.h
components/app_machine/app_machine.c
components/hal_motor/include/hal_motor.h
components/hal_temp/include/hal_temp.h
components/hal_audio/include/hal_audio.h
tests/host/stubs/hal_motor.c
tests/host/stubs/hal_temp.c
tests/host/stubs/hal_audio.c
tests/host/test_machine.c
```
Host CMake adds stubs + `app_machine.c` + `app_process.c`. Define `AUTOFILM_HOST=1` for clock injection.
## HAL headers (lock; P05 implements for device)
`hal_motor.h`:
```c
void hal_motor_init(void);
void hal_motor_enable(bool on); /* on=false → EN disabled (HIGH on wroom) */
void hal_motor_request_stop(void); /* must be safe to call anytime; sets flag + enable false */
esp_err_t hal_motor_agitate_start(float cw_revs, float ccw_revs, uint32_t rpm);
void hal_motor_agitate_stop(void); /* leave disabled */
bool hal_motor_is_enabled(void);
```
`hal_temp.h`: `void hal_temp_init(void); esp_err_t hal_temp_read_c(float *out);` /* ESP_FAIL → disconnected */
`hal_audio.h`: `void hal_audio_init(void); void hal_audio_beep_short(void); void hal_audio_alarm_complete(void); void hal_audio_alarm_cancel(void);`
Host stubs: record last call in globals `stub_motor_enabled`, `stub_stop_count`, `stub_beep_count`, `stub_alarm_count`, `stub_alarm_cancel_count`. `hal_temp_read_c` returns 20.0 ESP_OK unless test sets `stub_temp_fail`.
## app_machine.h (lock)
```c
typedef enum {
ST_IDLE = 0,
ST_STEP_SELECT,
ST_ARMED,
ST_RUNNING,
ST_STOPPED,
ST_COMPLETE
} machine_state_t;
void app_machine_init(void);
machine_state_t app_machine_state(void);
void app_machine_handle_cmd(const ui_cmd_t *cmd);
void app_machine_tick(uint32_t now_ms); /* drive timers; tests call this */
void app_machine_on_temp(float c, bool ok);
int app_machine_last_event(ui_evt_t *out); /* pop 1 event; 0 empty, 1 ok */
uint8_t app_machine_process_id(void);
uint8_t app_machine_step_index(void);
uint32_t app_machine_remaining_ms(void);
```
Internal event ring size `UI_EVT_QUEUE_LEN`.
## Transitions (implement exactly)
| from | cmd/tick | to | side effects |
|---|---|---|---|
| IDLE | SELECT_PROCESS valid id | STEP_SELECT | evt PROCESS_SELECTED + STEP_VIEW(0) |
| STEP_SELECT | BROWSE_STEP +1/-1 clamp | STEP_SELECT | STEP_VIEW |
| STEP_SELECT | ADJUST_STEP_TIME ±5 | STEP_SELECT | overlay; STEP_VIEW |
| STEP_SELECT | ARM_STEP or START_STEP | ARMED | STEP_ARMED (START from select still arms first — do not start motion until START in ARMED, except if cmd is START_STEP from ARMED) |
| ARMED | START_STEP | RUNNING | motor enable+agitate_start; remaining=time_s*1000; deadline=now+remaining; STEP_STARTED |
| ARMED | CANCEL_ARMED or STOP | STEP_SELECT | motor disabled; STEP_VIEW |
| RUNNING | tick now>=deadline | COMPLETE | agitate_stop; enable false; alarm_complete; STEP_COMPLETE |
| RUNNING | STOP | STOPPED | **request_stop + enable false first**; beep_short; remaining=deadline-now; STEP_STOPPED |
| STOPPED | RESUME | RUNNING | beep_short; deadline=now+remaining; agitate_start; STEP_RESUMED |
| STOPPED | RETURN_TO_STEP_SELECT or STOP | STEP_SELECT | enable false; remaining stored in overlay as ceil(remaining/1000) replacing session time for that step; STEP_VIEW |
| COMPLETE | START_STEP / ARM_STEP next | ARMED of next if any else IDLE PROCESS_IDLE | |
| COMPLETE | RETURN_TO_STEP_SELECT | STEP_SELECT | |
| COMPLETE | STOP | STEP_SELECT | alarm_cancel; beep_short |
| * | STOP in RUNNING | (above) | STOP must work even if alarm would be playing — in COMPLETE STOP cancels alarm |
| * | invalid id | stay | EVT_FAULT code=1 |
START_STEP from STEP_SELECT: treat as ARM then if you want one-key start, **still require second START** (matches Ent on armed screen). Keypad `E` on step list currently starts processing after a prompt — two-step is correct.
`auto_advance`: `static bool auto_advance=false`. If true, COMPLETE tick auto ARM next. Tests assert default false: after COMPLETE, state stays COMPLETE until cmd.
RPM for agitate_start: 60.
0-second steps (ECN-2 RemJet): START → immediately COMPLETE on next tick (no motor enable, or enable false). Tests cover this.
## Clock
`app_machine_tick(now_ms)` monotonic. Tests: init, SELECT C41, ARM 0, START, tick(0) start, tick(179999) still RUNNING, tick(180000) COMPLETE. Custom 10s similar.
STOP at t=1000 on Custom step0: remaining_ms ≈ 9000±tick, `stub_motor_enabled==false`, `stub_stop_count>=1`. RESUME then tick +9000 → COMPLETE.
## VERIFY
```
cmake -S tests/host -B build/host && cmake --build build/host && ctest --test-dir build/host --output-on-failure
```
Required cases in `test_machine.c` names:
- `select_c41_step_view`
- `adjust_does_not_mutate_const`
- `arm_start_complete_custom_10s`
- `stop_disables_motor_and_resume`
- `return_from_stopped`
- `stop_during_complete_cancels_alarm`
- `ecn2_remjet_zero_time`
- `stop_ignored_meaningless_in_idle` (IDLE+STOP → stay IDLE, no motor calls required)
## COMMITS
1. `Add HAL headers and host stubs for motor temp audio`
2. `Add app_machine state machine with stop and resume`
3. `Add host tests for machine stop resume and complete`
## DoD
- [ ] STOP path calls `hal_motor_request_stop` before any other work
- [ ] default auto_advance false
- [ ] host tests cover list above
- [ ] STATUS→DONE
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# P04 — Gitea Actions CI
STATUS: TODO
DEPENDS: P01 (required), P02/P03 (tests job becomes real when `tests/host/CMakeLists.txt` exists)
READ: this file, `docs/CICD.md`
OUT: changing firmware sources; enabling branch protection yourself if you lack repo admin — then note BLOCKED for humans
FORBIDDEN: GitHub-only `espressif/esp-idf-ci-action` as the compile driver; secrets in yaml; required-check flip if firmware still does not compile
## IN
Add `.gitea/workflows/ci.yml` per `docs/CICD.md` example. Use `hashFiles` guards:
- test job runs cmake/ctest only if `tests/host/CMakeLists.txt` exists
- firmware job runs idf.py only if root `CMakeLists.txt` exists (P01)
Container: `docker.io/espressif/idf:v5.4`. `fail-fast: false`. `needs: test` on firmware.
Artifact names: `firmware-${{ matrix.board }}` including merged bin, bootloader, partition-table, flasher_args, sdkconfig, size txt.
Gitea context: try `${{ gitea.sha }}`; if runner only has `github.sha`, use that. Document which in Notes.
Triggers exactly:
```yaml
on:
pull_request:
branches: [develop]
push:
branches: [develop, "refactor/**", "feature/**"]
tags: ["v*"]
workflow_dispatch:
```
`runs-on: ubuntu-latest`.
Firmware matrix: wroom/esp32/sdkconfig.wroom and jc4827w543/esp32s3/sdkconfig.s3.
`git config --global --add safe.directory '*'` inside container before idf.py.
Do **not** add a release-attach job unless tag attach API is already used on this Gitea; skip release job in v1.
## VERIFY
- yaml parses (python `-c 'import yaml; yaml.safe_load(open(".gitea/workflows/ci.yml"))'` if PyYAML present, else visual: valid YAML, two-space indent)
- If Gitea runner visible: push and confirm jobs queued. If not: still land file; Notes=`runner not verified`
## COMMITS
1. `Add Gitea Actions workflow for host tests and dual firmware`
## DoD
- [ ] Path `.gitea/workflows/ci.yml`
- [ ] Guards prevent red on missing tests/host before P02
- [ ] STATUS→DONE
@@ -0,0 +1,95 @@
# P05 — WROOM HAL motor / temp / audio
STATUS: TODO
DEPENDS: P03
READ: this file, `include/config.h`, `src/motor.cpp`, `src/temperature.cpp`, `src/sound.cpp`, `components/hal_*/include/*.h`
OUT: rewriting `app_ui` / deleting menus; S3 motor pins; disabling WDT; `vTaskDelete` motor
FORBIDDEN: new Arduino libraries; `tone()` on machine task; blocking OneWire on UI task
## IN
Device implementations of `hal_motor`, `hal_temp`, `hal_audio` for `board_wroom`. Arduino-as-component **first allowed here**.
Keep AccelStepper behind `hal_motor`. Inner step loop **must** sample `stop_req` every `stepper.run()` and exit. Motor task is immortal: wait on notification for next `agitate_start`.
## Arduino component
`main/idf_component.yml`:
```yaml
dependencies:
espressif/arduino-esp32: "~3.1.0"
```
If 3.1 conflicts with IDF 5.4, pin the combo that compiles; Notes the versions. Only WROOM firmware enables Arduino this phase; S3 may compile without motor SRCS via `if(AUTOFILM_BOARD STREQUAL wroom)`.
AccelStepper: add as managed component **or** vendor `components/third_party/AccelStepper` (upstream 1.64). Prefer `idf_component.yml` git dep if it builds; else vendor the .cpp/.h used today.
OneWire + DallasTemperature: same policy. Keypad/LCD **not** this phase.
## Pins (wroom only, from config)
| fn | gpio |
|---|---|
| STEP | 12 |
| DIR | 14 |
| EN active-low | 27 |
| DS18B20 | 13 |
| beep | 25 |
`STEPS_PER_REV=4800` `RPM=60` `ACCEL=9600` `TEMP_OFFSET=0.4f`
## motor_task
Priority high, core 0. Loop:
```
wait notify
while !stop_req && agitating:
move CW cw_revs (run loop checks stop_req)
if stop_req break
move CCW ccw_revs
hal_motor_enable(false)
```
`hal_motor_request_stop`: atomic stop_req=1; `gpio_set_level(EN,1)` **immediately**; notify. ISR-safe: no heap, no stepper API.
Never `vTaskDelete`.
## temp_task
Low prio. Period: request conversion, `vTaskDelay(750ms)`, read, add 0.4, `app_machine_on_temp`. On disconnect `ok=false`. Do not write LCD.
## audio_task
Queue of `{SHORT, ALARM, CANCEL}`. SHORT: one 2 kHz 80–120 ms pulse (LEDC or Arduino `tone` **in this task only**). ALARM: 10× (2000 Hz 500 ms on / 250 ms off) **abort immediately on CANCEL or STOP queued**. Machine never `delay`s for sound.
## main.c (wroom)
`hal_*_init`, `app_process_init`, `app_machine_init`, create motor/temp/audio tasks. Do not start UI yet (P06). Optional: 1 Hz log remaining if RUNNING for bring-up.
S3 build: stub motor/temp/audio weak symbols or board-local no-ops so P01 S3 still links.
## VERIFY
Host tests still pass.
WROOM `idf.py` build pass.
Manual on hardware (if unavailable, Notes=`hw not flashed`; still land code):
1. Custom start (will need P06 for keypad — this phase may expose a 5 s auto-demo **behind `#ifdef AUTOFILM_MOTION_SMOKE` default off**). Do not enable smoke in production sdkconfig.
2. Logic-analyzer optional. Minimum: compile + review EN init HIGH.
## COMMITS
1. `Add Arduino-as-component and WROOM motor HAL with cooperative stop`
2. `Add temp and audio tasks off the UI path`
## DoD
- [ ] EN HIGH at init and on stop
- [ ] stop_req checked inside step loop
- [ ] OneWire only in temp_task
- [ ] tone/LEDC only in audio_task
- [ ] STATUS→DONE
@@ -0,0 +1,137 @@
# P06 — WROOM UI cutover (2004 + keypad + Stop/Resume)
STATUS: TODO
DEPENDS: P05
READ: this file, `src/menu.cpp`, `src/display.cpp`, `src/config.cpp`, `docs/TARGET_ARCHITECTURE.md` (screens + stop rules)
OUT: S3 LVGL, NVS profiles, keeping blocking `getEntEscInput` as the live path
FORBIDDEN: `while(true)` keypad wait in machine; `malloc` for mm:ss; `vTaskDelete`; WDT off
## IN
Replace live control path with `input_task` + `ui_task` + `app_ui` screens on 20×4. Legacy `src/*.cpp` may remain unlinked. `main` no longer calls `startingMenu()`.
After this phase the WROOM firmware **is** the product.
## FILES
```
components/hal_display/include/hal_display.h
components/hal_display/hal_display_lcd2004.cpp
components/hal_input/include/hal_input.h
components/hal_input/hal_input_keypad.cpp
components/app_ui/include/app_ui.h
components/app_ui/app_ui.c
components/app_ui/screens.h
```
C++ only in hal_display / hal_input.
## hal_display.h
```c
void hal_display_init(void);
void hal_display_clear(void);
void hal_display_text(int col, int row, const char *s); /* clip to 20 cols */
void hal_display_glyph_thermo(int col, int row);
void hal_display_flush(void); /* no-op */
```
LCD: I2C 21/22 addr 0x27, 20x4, createChar thermometer from `config.cpp` bytes.
mm:ss: stack buffer `char[6]`, `snprintf "%02d:%02d"`. Never malloc.
## hal_input.h
```c
typedef struct { char key; } ui_raw_key_t;
void hal_input_init(void);
bool hal_input_pop_key(ui_raw_key_t *out); /* nonblocking */
```
Keypad map **byte-identical** to `src/config.cpp`. Scan in `input_task` 25 Hz. Debounce via Keypad lib.
Map:
| key | cmd |
|---|---|
| 1..6 | SELECT_PROCESS id 0..5 |
| U/D | BROWSE_STEP ±1 |
| L/R | ADJUST_STEP_TIME ±5 |
| E | ARM if STEP_SELECT; START if ARMED; RESUME if STOPPED; ARM next if COMPLETE |
| X | CANCEL_ARMED if ARMED; STOP if RUNNING or COMPLETE; RETURN_TO_STEP_SELECT if STOPPED; ignore IDLE |
**X in RUNNING:** `hal_motor_request_stop()` **in input_task immediately**, then queue CMD_STOP. Dual-path required.
## Screens (20×4)
`ProgramSelect` (IDLE):
```
Select Programme:
1. C41 4. ECN-2
2. E6 5. Custom
3. B&W 6. B&W Rev
```
`StepSelect`:
```
Step Time Temp
<name> mm:ss nnC
Scroll / Esc / Ent
🌡 tt.tC row3 col13 thermo+temp or --
```
`Armed`: name, mm:ss, pref C, `Ent:start Esc:quit`, temp row3
`Running`: name row0, `Remaining: mm:ss` row1, temp row3. Update remaining ≥4 Hz from events, **not** by blocking. No `delay(410)`.
`Stopped`: name, remaining, `E:resume X:back`, temp row3
`Complete`: name `Done`, then alarm (nonblocking). `E` next / `X` back.
## Tasks
| task | prio |
|---|---|
| input_task | high |
| machine_task | mid-high; `handle_cmd` + `tick(esp_timer_get_time/1000)` 50 Hz |
| ui_task | mid; drain events, dirty draw |
| motor/temp/audio | as P05 |
TWDT: register tasks that run long loops or rely on idle.
## Cutover
`main.c`: init display/input, splash `AUTOFILM` + git describe 1 s **via vTaskDelay not busy Arduino delay in ui_task after scheduler start**. Unlink `src/AutoFilmESP32.cpp` from IDF (leave files on disk).
`platformio.ini` may stay; do not promise PIO still builds.
## VERIFY
Host tests pass.
WROOM idf build pass.
Hardware smoke:
1. Select Custom, Ent to arm, Ent to start 10 s step, remaining counts, temp updates
2. Mid-step X: motor stops at once, Stopped screen, E resumes remaining, X returns to list
3. Disconnect DS18B20: `--` still navigable
4. Complete alarm: X cancels and returns; UI not frozen 7.5 s
If no hardware: still land; Notes=`hw smoke pending`; do not skip the input dual-path stop.
## COMMITS
1. `Add 2004 display and keypad HAL`
2. `Add app_ui screens driven by machine events`
3. `Cut over WROOM main to RTOS UI and stop-safe input`
## DoD
- [ ] Esc during run always EN-off
- [ ] No malloc mm:ss
- [ ] No blocking alarm on UI/machine
- [ ] Legacy menus not in the IDF link
- [ ] STATUS→DONE
@@ -0,0 +1,58 @@
# P07 — JC4827W543 display + GT911 + STOP
STATUS: TODO
DEPENDS: P06
READ: this file, `docs/TARGET_ARCHITECTURE.md` dual-board + UI strategy, vendor pin notes below
OUT: LVGL in `app_machine`; changing recipes; assigning WROOM STEP/DIR onto S3 without a pin table comment; pumps
FORBIDDEN: `lv_*` types in `ui_cmd.h` / `app_machine.h`; blocking in flush_cb beyond DMA wait; copying WROOM GPIO map blindly
## IN
S3 firmware shows the **same five screens** via a colour adapter. Touch STOP = same path as Esc (`hal_motor_request_stop` + CMD_STOP). Custom draw first (no LVGL unless bring-up is otherwise blocked — if LVGL used, confine to `hal_display` + `app_ui` board files).
Mechatronics on S3: keep motor EN `GPIO_NUM_NC` **unless** a spare pin is documented in `board.c` comments with the header pin number. Do not invent STEP/DIR. S3 image is operator-panel-capable; agitation may remain on WROOM until pins proven.
## Pins (lock from community JC4827W543C)
Display NV3041A QSPI: CS 45, SCK 47, D0 21, D1 48, D2 40, D3 39, BL 1, 480×272.
GT911 I2C: SDA 8, SCL 4, INT 3, RST 38, addr 0x5D. Reset: RST low 200 ms then high; INT as input.
PSRAM octal 80 MHz already in `sdkconfig.s3`.
Free IO is scarce. Do not steal QSPI/GT911 pins for motor.
## FILES
```
components/board_jc4827w543/board.c # update comments/pins
components/hal_display/hal_display_nv3041a.c # or .cpp
components/hal_input/hal_input_gt911.c
components/app_ui/app_ui_color.c # or ifdefs in app_ui.c
```
`hal_display_text` still works (glyph blit at cell grid 24×8 or similar) so `app_ui.c` can stay shared. Prefer: `app_ui` calls abstract `ui_draw_program_select()` implemented per board.
STOP hit-test: rectangle bottom of Running/Stopped/Complete screens, label `STOP`. On touch inside: `hal_motor_request_stop()` then CMD_STOP (same as keypad X). Resume/Back buttons on Stopped.
## VERIFY
S3 `idf.py` build pass.
WROOM build still pass (do not regress P06).
Host tests pass.
Hardware S3: ProgramSelect visible, tap process, Running shows name/remaining/temp, STOP stops if motor wired else still transitions UI to Stopped.
## COMMITS
1. `Add NV3041A and GT911 HAL for jc4827w543`
2. `Map colour screens and STOP hit-test to existing commands`
## DoD
- [ ] Same commands as keypad
- [ ] No lv types in machine/process/cmd headers
- [ ] WROOM firmware unchanged in behaviour
- [ ] STATUS→DONE
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# P08 — Arduino debt burn-down
STATUS: TODO
DEPENDS: P06 (behaviour parity). P07 optional.
READ: this file, `components/hal_motor/**`, HAL headers from P03
OUT: recipe edits; UI redesign; LVGL-by-default
FORBIDDEN: behaviour change of times/stop/resume; dropping cooperative stop
## IN
Replace Arduino libs with IDF peripherals **behind the same HAL**. Remove Arduino-as-component from the S3 image first, then WROOM.
Order (one commit each, tests+builds green after each):
1. **Audio:** LEDC / `ledc_timer` tones; delete `tone()`.
2. **Motor:** RMT TX pulse train for STEP, GPIO DIR/EN. `hal_motor_request_stop` aborts RMT + EN HIGH. Delete AccelStepper. Same 4800 steps/rev, 60 RPM, accel ≈9600 (RMT may use a short ramp table).
3. **Temp:** RMT or `onewire_bus` IDF component; keep +0.4 °C offset. Delete Dallas/OneWire Arduino.
4. **Keypad:** GPIO matrix scan in `hal_input` (no Keypad lib). Same keymap.
5. **LCD 2004:** IDF I2C + HD44780 nibble commands (or `esp_lcd` panel io i2c). Delete LiquidCrystal_I2C.
6. Drop `espressif/arduino-esp32` from `idf_component.yml` when nothing includes Arduino.h.
Do not change `hal_*` public headers except adding RMT-specific internals in `.c`.
## VERIFY
Host tests pass (stubs unchanged).
Both boards build without Arduino component.
Hardware WROOM: Custom 10 s, Esc mid-step EN off, Resume remaining, temp display, beep Stop/Resume, complete alarm cancellable.
## COMMITS
Per numbered item above, e.g. `Replace AccelStepper with RMT step pulse HAL`.
## DoD
- [ ] `rg -n "Arduino.h|AccelStepper|LiquidCrystal|DallasTemperature|#include <Keypad.h>|#include <OneWire.h>"` empty in `main/` `components/`
- [ ] Stop still EN-off first
- [ ] STATUS→DONE